experience. Satin Black, Flat Black, Oil Rubbed Bronze, Oil Rubbed Copper, Antique Bronze, Silver Vein, Ash Grey, and Brushed Nickel. I do not know of any formal name for the three methods of installing iron balusters, so I’ll do the naming myself. Using a 5/8 – inch bit, … Not only will they not rattle or shake but the holes are clean and tight and this method adds a great deal of strength to the system. Repeat this step for all of the balusters. Finally, you add the nut and washer to the rail bolt and fasten it securely or you screw the handrail in place, or both depending on your installation method. This will provide more even spacing next to the rail post. Even when they are tight, you need to be careful not to knock them over which can split the Tread or Shoe Plate or fall free and do more damage. Then you slowly begin to lower it as you insert each subsequent baluster. Just make sure that you align the shoes while the adhesive is still wet. Additionally, we offer various baluster accessories, connectors and adaptors. Balusters; Deck Balusters Deckorators ® is the pioneer in baluster styling. This process usually takes 1 to 2 days and can be performed by most anybody that has a bit of D.I.Y. Using square balusters, punch out a square hole for best results. In renovations, it allows you to replace wood balusters with wrought iron balusters without removing the newel post or handrails. Zip Clip Shoe System for installation of 1/2" square metal balusters. Now that the balusters are in place you first blow the dust out of each hole, same as before, and apply a small amount of epoxy or adhesive to each (a little smaller grape sized glob this time). Note the painter’s tape used to … The caulk should be on the outside of the connector, where the baluster will make contact with the connector’s outer edge. Keep up on our always evolving product features and technology. So if you are hesitant to undertake this method then read on and I’ll show you why you shouldn’t be . Be sure to read "Package Contents" to confirm. Basket Balusters 3. The end of the baluster is rounded into a dowel. So, drill a test hole and check the size. Contact us today! Install Balusters. Tap N’ Twist simplifies the installation of hollow metal balusters. Next, the baluster layout is calculated and marked on the Treads or Shoe Plate and the handrail. Cover all work areas, furniture and decor to protect from the sawdust that … Installing wrought iron balusters into a wood handrail and wood tread or landing shoe is a relatively simple process that almost anyone with a little woodworking skill can accomplish. Our brief step by step guide will take you through the basic process of your wood to iron baluster swap. shoes does not have a set screws. Using square balusters, punch out a square hole for best results. Without messy epoxies, set-up times and bracing, you can securely install hollow metal balusters. In a softer wood like Alder or Poplar, the hole size is usually about 1/16” larger than the baluster size, so 9/16” hole for ½” balusters. Here is how it works: First, the Treads or Shoe Plate (on a knee wall or floor level) are installed as well as the Newel Posts. The goal is to have enough room up top to slide the baluster in, and then drop it down into the bottom hole. Choose from our high-quality balusters made in 8 different finishes. Typically, installing metal balusters in wooden railings requires you to drill holes into the top and bottom rail. i,e. For the bottom holes on the tread, it is best that these are only 1/4 to 1/2 inch deep. You drill a round hole, install the iron baluster and leave it as is. The secure method is considered by virtually all professionals to be the best method of installing iron balusters. An easy way to do this is to just place a straight edge against several shoes at the same time which will align them all at once. First, blow the dust out of all of the holes, this is easily done with an air nozzle attached to a compressor but your lungs will work if necessary. I’ll go with the installation descriptive titles: Secured, Up-And-Down and Iron Pro. Belly Balusters 8. Custom Ornamental Iron works provides a variety of designs of solid steel balusters for your project needs. ... rubber padded clamps and several layers of painter’s tape wrapped around the sawhorses to help reduce damage to the baluster’s finish during cutting.) We manufacturer over 500 different iron balusters. Then the handrail is fitted and temporarily attached to the posts or walls. Then, taking the handrail, and starting at one end (the bottom of a stair balustrade) you set it in place with the rail bolt through its hole. Some installers will cut the wood balusters off at the top and bottom and then sand it smooth. Keep pounding the handrail down until the upper end has been lowered down and all of the balusters are started in the holes. Twisted Balusters 9. Using a Portaband saw or a chop saw with a metal cutting blades are the best methods to cut your wrought iron balusters. Add 3/4″ onto that measurement and this is how long you should cut your iron baluster. Line it up in two directions (front to back and side to side) with a corner or edge of a wall, door frame, etc. All Rights are Reserved. You can view an article about how to layout your balusters. The size of the hole is actually dependent upon the wood species because softer wood types such as Alder require smaller holes than harder wood types like maple for example. You could also use the shoe set screw but either way we always recommend using epoxy on the shoe. Install Metal Balusters Slide the metal shoes on the baluster and tape the shoe up so that it is not in the way during installation. Depending on the material, you could pay $700 on the low end for a wooden railing or $10,000 or more for an aluminum one. Using common tools and carpentry skills, you can have a remodeled staircase with a few hours of work. Once the layout has been completed on the Treads or Shoe Plate (and the handrail) and the bottom hole size has been determined you can drill all of the bottom holes about ¾” deep. Before proceeding with the following steps, the handrail height should already be determined, the baluster locations should already be marked on the handrail, treads and balcony, and the newel posts should already be installed. This will result in the end balusters being placed too close to the rail posts. Forged Balusters 5. After you have cut the wood balusters in half, slowly push / wiggle them back and forth until the nails are worked loose. Copyright © 2020 WoodStairs.com - Stair Parts & Supplies. All of these stair installation methods will work for a new install but today’s Secure method requires the temporary attaching then removal of the stair handrail. In fact you may want to drill slightly larger holes in the previous step, to ensure they slide fairly easily into place, still snug but not difficult to completely seat. Using the Reciprocating Saw or Jig Saw, cut the wood balusters in half. Make sure the baluster and shoe are facing the correct direction (this may not always matter but in the case of Scrolls, Belly Balusters, and Pitched Shoes it will). Choose from 3 different applications: Horizontal handrail to Flat Floor/Tread Surface (contains zip clips and two flat shoes). Stay away from metal balusters that only rely on a few small screws to hold them in place at the top and /or bottom ( typically the metal balusters sold at big box stores… stair installers will not warranty them, as the lack structural strength ). 353 Greens Landing Drive, Houston, Texas, United States, Portaband Saw (or chop saw with metal cutting blade), Base Shoes (If you plan to use them, most people do), Epoxy Gun & Epoxy (non-drip, clear dry preferred). Slide the baluster into the top handrail first, and then drop it down into the hole in the floor / tread. The baluster should remain upright, if not exactly plumb. All our iron balusters are of the highest quality and powder coated for a … Here you actually screw or rail bolt the rail in place without glue so that it can be removed in a later step. On stairs you can do the same thing but remember to measure the depth of the hole from the uphill side, otherwise, the dowel will “bottom out” before it is correctly seated. balusters from turning or rattling after installation is complete. Stair Railing Installation Cost A 25-foot handrail costs $900 on average. Repeat the baluster installation process … The dowel should be glued Just watch how simple it is to install or take the short time to follow our easy instructions to get your home’s new look going. dowels that may be added to your baluster: the wood dowel and the metal baluster screw. • Allow the balusters to sit for up to 24 hours before removing the tape and fastening the shoes • Slide the cut balusters up into the handrail, then drop them into the bottom hole • Make sure the balusters and shoes, if using them, are orientated the correct direction 19 17 18 Iron Baluster Installation … Again, mark your paddle bit with tape (this is mostly to ensure you don’t go too deep) and drill all of the holes, making sure they are plumb. This makes iron baluster installation clean, easy and most importantly secure. First, slide your baluster shoe onto the baluster. This method is somewhat more complicated and thus is not often recommended to the do-it-yourselfer. Smith is your solution for your stair systems needs. If installing metal balusters on pressure-treated lumber, be sure to install with a plastic washer between the baluster and the rails. Iron balusters can be installed as replacements for wood balusters, into new construction, or into remodeled stairs. There are 2 main styles offered: Aluminum and Glass. Expect prices for a 50-foot handrail to triple at least. We do not recommend this method. Good job, I’m proud of you! Make sure the top holes in the bottom of the handrail are large enough for the baluster to fit. Install balusters moving from the first one outward, all the way to the ends of each section—until the remaining “gap” is 3-1/2” or less. Make sure you drill at least 1 to 1.5 inch in the handrail. The upper 2x4 example shows installing a baluster at the center mark. Installing Metal Balusters Our Free Advice. Learn how to install our Iron Balusters with this installation tutorial.Keep up to date on all things L.J. Enter your e-mail and subscribe to our newsletter. Then, let the shoe fall down onto the wood surface and drive the baluster into the hole with a hammer by hitting the doweled end. Once you have it you can drill all of the holes into the rail. So use a test piece of wood to determine the size hole you should drill. The following instructions are designed to be used for the installation of our Iron Balusters. There will be exposed gaps around the balusters, also meaning this is the most undesirable finished look. Wavy Balusters 10. Kit will install up to five 1/2 in. Shoes are approximately 1-7/16" square. Please note that the standard shoes and pitch shoes do not add stability to the metal baluster installation – the shoes are for cosmetic purposes and cover the gaps between the square baluster and the round holes. We recommend a dime size drop of epoxy top and bottom. We are passionate about stairs and balustrades and always eager to assist you. This article includes tips on how to install metal balusters and railings. In this case, you would leave the handrail in place and use the IronPro method or as a last resort the Up-And-Down method. If it is a long run, especially on a stairway, you will want to brace up the middle (maybe even several places) to ensure that it doesn’t sag and runs straight. To install new iron balusters in existing holes, holes may need to be modified. Using a driver bit in a cordless drill or in an impact driver will make the job easiest. Metal baluster choices & installation: this article describes options for choosing & installing commercial or site-built metal balusters in wood or other guardrail or stair railing assemblies. This is the only type of installation we recommend for installing wrought iron balusters wood handrails. L.J Smith is the leading manufacturer of iron balusters. We purposely drilled out a deeper hole in top to give us this extra room. Then, place a small drop of epoxy or PL Adhesive into the hole (about the size of a grape). The most common stair remodel is the process of removing old wooden balusters and replacing them with new wrought iron balusters. I will address each of these stair installation methods in separate articles. Filter Items (0): If you are also using baluster shoes, slide the shoe down and apply a little epoxy where the shoe will sit on the floor or where it will rest on the baluster. These holes must be the right size and depth and the holes in … Basically, you want the size of the hole to allow the iron baluster to fit into it snugly. Make sure everything lines up and the pattern is correct before adding glue. You have a professional installation that took a little more skill and elbow grease but will last indefinitely. If installing an even number of balusters in the section, then center your baluster spacing on the center mark of your rails. Remember if the holes are too big then the balusters will be loose and could fall which will inevitably do damage. Within this article, and in Part 2 and Part 3 of How to Install Iron Balusters, I will highlight the pros and cons. Then you pound the rail down onto each baluster until they are completely seated. Once you have your layout you will want to figure your baluster heights. Supplier in America for wrought iron, tube steel and stainless steel modern design stair spindles. Many brands will include these washers, however, not all of them. hollow metal balusters Requires common household tools such as metal cutting saw, hammer, drill, measuring tape and allen wrench kit Designed for baluster replacement, but can be used for new construction by drilling new holes in handrails, floor or tread For interior use only Address: Crown Heritage 2 Grandview Street North Wilkesboro, NC 28659-0130 Contact Numbers: Phone: 1-800-745-5931 Email Address: CrownHeritageInfo@ecmd.com Want to Learn More About Tap N’ Twist? Deckorators baluster connectors provide a barrier Stainless Steel Balusters 6. The basic principles of installation don't vary too much from using wood balusters, but you should be able to add a significant up-charge for installation. Note: Baluster Installation Spacing – The general rule of thumb is to have 3 balusters per foot so you do not have any gaps greater than four inches. Install Iron Balusters Like the Pros. Metal Baluster Installation Tips. The bottom holes will be drilled so that the iron balusters can be pounded down into them with a hammer and the hole will hold them upright. We recommend using a drop cloth to cover any furniture and decor you don’t want covered with sawdust. Assorted Balusters Our steel balusters are available in round or square material, and most importantly you can choose your very own custom design. Drilling the stair handrail is the next step. Using the methods I am describing, the balusters will go down ¾” into the Tread/Shoe Plate and ¾” up into the handrail. ** Note – If your old wooden balusters did not use nails, but used a Dowel Pin and Wood Glue, there is a possibility that you could break off part of the tread / floor and/or handrail along with the baluster. For the bottom holes on the tread, it is best that these are only 1/4 to 1/2 inch deep. Basically, you want the size of the hole to allow the iron baluster to fit into it … The best method to ensure this is to use our BoreBuster® accessory but if you have a good eye it can be done by “eyeballing” the shaft of the paddle bit. Now is the time to add epoxy. Some installs will have holes leftover from the old wooden balusters and some installs will be left with a flat surface. This makes iron baluster installation clean, easy and most importantly secure. This drop goes into the top and bottom hole. Cutting at a slight angle will help with step 3. Wood Stairs » Installation » How to Install Iron Balusters: Part 1. Want to learn how to install iron balusters? We offer different sizes, colors and finishes that personalize any outdoor décor. Once the holes have been drilled into the Treads/Shoe Plate and Handrail, the next step is to remove the handrail and install the iron balusters into the Treads/Shoe Plate. To install a wood dowel, drill a 1-inch hole in the bottom of the baluster (taking special care to match the correct diameter) and insert the dowel into the baluster. That is it. Most balusters can be cut from only the bottom and installed fine, however if you want your pattern to line up at a specific height it is best to cut from top and bottom. Make sure you drill at least 1 to 1.5 inch in the handrail. If you are not using shoes, make sure your holes are drilled as tight as you can for round balusters. You can use a Telescoping Baluster Marking Tool or measure between the two marks and add 1 ½” inches to the length for the finished baluster height. (A portable band saw cutting a baluster. Shop Our Best Wrought Iron Baluster Pricing Here! This article was written by a customer new to installing metal balusters. You are basically driving a square peg into a round hole, with the baluster itself kind of chiseling out the corners. If you are not using shoes, make sure your holes are drilled as tight as you can for round balusters. This should take a couple of fairly good strokes but not hard enough to deform the doweled end. On level surfaces the depth is easy to determine, just measure the length of the dowel before to the point that it squares out and drill 1/8” deeper to be safe. I’ve called this the Secure method because the balusters are securely trapped between the handrail and the treads or the floor. This article series describes methods for design-build projects for decks and porches, including deck stairs and railings. It is an innovative and patented iron baluster shoe system that can be used in virtually any iron baluster installation situation. Drill 1-inch-deep pilot holes with a 9/32-inch drill bit on the center of the crosses you drew on the stair treads and the underside of the stair rail. One important thing to keep in mind is that if your handrail has fittings you need to be especially careful when “pounding” the rail down onto the balusters not to break them. The goal i… Installed 160 metal balusters with base shoes. Step 3 After marking your rails, take 2 of the included installation screws, and keeping the connector centered on the mark; drill those 2 screws in until connector is tight to the wood. The key is making sure that all of the holes are the exact same depth, to do this use a paddle bit wrapped with a piece of tape ¾” up from the flat cutting edge of the bit (not the point). Can I use sealant (window/door/trim sealant – DAP 100% waterproof sealant) silicon tube instead of hot glue or epoxy? Kit comes with TOP and BOTTOM zip clips and shoes. The size of this hole is dependent upon the size of the wrought iron baluster dowel. Cutting out the wood balusters can be messy. Note: Specific types of treated lumber are known to corrode aluminum. This gives you enough room to slide the baluster up into the handrail and then drop it down into the tread and still have enough baluster to glue in place. As I mentioned I will discuss the two remaining methods in my next two blogs – How to Install Iron Balusters: Part 2 and How to Install Iron Balusters: Part 3. Most of our iron balusters come in both hollow and solid and we carry 8 different colors to choose from. For example, if you are replacing wood balusters with iron balusters and cannot remove the handrail because of the likelihood that it will be damaged. If you have any questions from design through installation don’t hesitate to contact us at 888-390-7245. Buy metal balusters at discounted prices up to 45% off. This is the only type of installation we recommend for installing wrought iron balusters wood handrails. Also, if there are any places where a baluster is going to hit a rail bolt (such as in the case of handrail fittings) you may need to cut the part of the top dowel off to ensure it can fit and not hold the rail up from the rest of the balusters. Some installs will have holes leftover from the old wooden balusters and some installs will be left with a flat surface. If the stair handrail is screwed into place this won’t apply, but in either case, you then insert the first baluster into the first hole with the opposite end of the stair rail lifted several feet above the upper balusters. Once the baluster lengths have been determined you are ready to drill the bottom holes (into the Treads or Shoe Plate). As you will see in the next couple of blogs regarding how to install iron balusters, this method is more difficult. Some of our most popular styles are: 1. With a rubber mallet, you pound the handrail down as you work your way toward the uplifted end, aligning each baluster with the appropriate hole as you go. Balusters are pretty tight fit. Slide the Baluster Shoe (if you are using them) onto the baluster and place it over the hole. The possibilities a… In harder wood types you may need to increase the hole size to 5/8”. In new installations, it can reduce installation times up to 1/3 less than normal. The lower 2x4 example shows placing the dark black center mark (to the right) between two balusters. Aluminum Balusters 7. Rail Zip Clips are great for your DIY project, or for anyone who's looking for an easier way to install their ½ inch metal baluster! So, if you cannot or do not wish to remove your handrail during the installation process then you will need to use one of the methods described in the subsequent blogs. Scrolled Balusters 2. Others will replace the handrail and tread if irreparable damage has occurred. Measure from the floor to the bottom of the handrail. The end of the baluster is rounded into a dowel. L.J. Not so tight that it has to be beaten down on top of it, but not loose either. It’s also a good idea to cover any walking area with drop cloth aswell to prevent damaging your floor. Remove the leftover nails with the pliers. Still, it is by far the most secure method because the balusters are effectively sandwiched and trapped between the handrail and finished flooring. About 1/4 to 1/3 of the stair systems I have done the last couple of years have upgraded to iron balusters used in conjunction with traditional wood newels, posts, and handrails. These easy-to-install products come 2 per pack. Stamped Balusters 4. Then drill all of the holes. I think that this is a mistake, although it does require a few more hand tools and skill, the long-term results create a more professional stair installation. The small amount of epoxy or adhesive that you added to the bottom holes will gush out slightly, serving to attach the shoes down in the same step. Make sure the top holes in the bottom of the handrail are large enough for the baluster to fit. The depth of these holes is not critical as long as they are deep enough to accept the entire dowel but not so deep that you drill through the handrail. Preparing the work area. Drill all of them powder coated for a … L.J Smith is solution! Pioneer in baluster styling a drop cloth aswell to prevent damaging your floor offer various baluster accessories, connectors adaptors. Each baluster until they are completely seated is the only type of installation we recommend installing... Make the job easiest we offer various baluster accessories, connectors and adaptors the post! Impact driver will make the job easiest ’ ll go with the connector, where the baluster is rounded a... 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